✦ Luna Orbit — Engineering (Non-Software)

Associate Director, Engineering - Sterile Production Lead

at Merck

📍 USA - New Jersey - Rahway Hybrid 💰 $142K – $224K USD / year Posted April 03, 2026
Salary $142K – $224K USD / year
Type Full-Time
Experience mid
Exp. Years 8+ years
Education Bachelor's degree in business, engineering, pharmaceutical sciences or related field with a minimum of 8 years of relevant experience; Master’s degree with 6 years; or PhD with 4 years
Category Engineering (Non-Software)

Associate Director, Engineering leads the sterile production expansion and ongoing operations at the Rahway site, focusing on aseptic manufacturing excellence, hiring and capability building, and compliance with cGMP standards.

  • Build and lead the Operations organization from inception
  • Partner with engineering, validation, and quality to align operational requirements
  • Establish GMP-operating procedures and training
  • Own process readiness for sterile manufacturing
  • Drive continuous improvement

Role requires deep expertise in aseptic filling lines, isolators, lyophilizers, and cross-functional execution of C&Q to GMP, with a strong emphasis on Lean/Six Sigma and data-driven management.

The ideal candidate is an experienced engineering leader with a proven track record in aseptic sterile manufacturing, capable of building an operations organization, driving C&Q to cGMP operations, and executing a rapid expansion with a focus on safety, quality, and throughput.

Proven leadership in aseptic drug product manufacturing operationsAseptic filling linesisolatorslyophilizers knowledgeLean/Six Sigma and operational excellencecGMP/ aseptic processing knowledgeCross-functional collaboration and strong communication
Hands-on C&Q experienceEnvironmental monitoring programsExperience with regulatory readiness for aseptic operationsProcess Hazard Analyses and Quality Risk Assessments
Electronic batch recordsSampling plansSOP deployment
AdaptabilityChemical EngineeringCustomer-FocusedData-Driven Decision MakingDrug Product DevelopmentEstimation and PlanningManufacturing Quality ControlPharmaceutical Process DevelopmentProcess Control AutomationProcess OptimizationProduct FormulationSafety ComplianceStrategic ThinkingTechnical MentoringTechnical Writing
AdaptabilityChemical EngineeringAdaptabilityChemistryProcess Control AutomationProcess OptimizationManufacturing Quality ControlDrug Product DevelopmentEstimation and PlanningSafety ComplianceTechnical MentoringTechnical Writing
LeadershipProject ManagementStrategic ThinkingInterpersonal RelationshipsCommunication
Industry Healthcare & Medical
Job Function Lead aseptic production operations and capability development for a new sterile facility expansion.
Visa Sponsorship Yes
associate directorengineeringsterile productionaseptic processingfilling lineisolatorslyophilizersgmpcGMPcontamination controldata integrityoperational excellenceleansix sigmavisual factorykpibatch releaseelectronic batch recordsdeviation preventionenvironmental monitoringaseptic fillinglyophilizationGMPlean six sigmacapexoperational readiness

No hands-on aseptic manufacturing leadership, Inability to operate in a hybrid work model, Lack of experience with sterile filling/lyophilization, No familiarity with cGMP and regulatory expectations

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